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AdaptZero®
Precision-Quickchange-Interface
"For the automated changing of clamping devices or workpieces "
Modern manufacturing faces growing challenges: smaller batch sizes, more complex machining processes and the growing need for fully automated production solutions to reduce personnel costs.
Highly flexible systems are essential to meet the increasing demands of modern manufacturing. Particularly crucial in this regard is the automated loading and unloading of workpieces. Loading raw parts or workpieces using robots or gantry loaders is nowadays an established standard. However, you can achieve the next level of efficiency by automating the changing of clamping devices – a decisive factor for the economical production of a wide variety of parts in different batch sizes. This requires the availability of a high-precision, automatable interface between machine spindle and clamping device.
AdaptZero® offers exactly this solution!
The innovative draw-in chuck enables fully automatic changing of clamping devices and/or workpieces. The precise draw-in mechanism ensures reliable, highly accurate positioning and stable fixation of the pallet. The pneumatic release ensures a smooth and fast change of pallets. These pallets can be loaded in advance with various chucks or workpieces.
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Technical Data
AdaptZero® Precision-Quickchange-Interface

| Type | Item | ø Size (mm) | Height (mm) | Max Speed (1/min) | Draw-in Force (kN) | Weight (kg) |
| AdaptZero® 200 | SX1045320 | 200 | 44 | 1500 | 10 kN passive | 7.9 |
AdaptZero® Pallets

| Type | Article | Use |
| Standard Pallets | SX1045302 | Individual holder, reworking of the interface by the customer |
| Customised Pallet | upon request | Individual holder, tailor-made by SwissChuck |
| Palette MK2 | upon request | Receiver for holding MK2 standard centres |
| Palette MK3 | upon request | Receiver for holding MK3 standard centres |
| Palette MK4 | upon request | Receiver for holding MK4 standard centres |
Functions
- Unlocking manually or automatically
- Self-locking / pneumatic re-tensioning => 25 kN draw-in force
- Pneumatic system control
- Integration of up to seven optional lines possible
- Innovative gripper interface
- Smart identification of pallets possible via RFID
Advantage
- Highest precision ≤ 0.002mm
- Reduction in set-up times
- Active sealing air protects against contamination
- Pneumatic system control
- Large passage, enabling additional media lines to be integrated
- Standard pallets available
- Made-to-measure pallets available
Rotary Unions
Attachments & Assembly of the Clamping System
Pallets
Pallet Change
Areas of Application
Rotary Unions
To achieve the highest possible level of automation and to reliably actuate highly functional clamping systems, SwissChuck offers a range of rotary unions tailored to specific application requirements.

Attachments & Assembly of the Clamping System
The installation of a clamping system is carried out specifically for each machine. SwissChuck designs and manufactures all necessary components. As a customer, you receive the complete, ready-to-install assembly – all from a single source!

Pallets
The universal standard pallet allows adaptation to different clamping devices or workpieces. The interface to the clamping device is flexible, enabling the integration of any geometry or fixture. Custom pallets are available upon request.

Pallet Change
The pneumatic unlocking of the AdaptZero® precision interface can be performed manually using an air gun or automatically via the machine control. A suitable gripper is available for automated pallet changes.

Areas of Application
Pneumatic clamping devices from SwissChuck, such as three-jaw chucks, mandrels, or collets, can be mounted on the pallets. In addition, magnetic plates, centering tips, or workpieces can also be accommodated – making the range of applications both universal and versatile!

AdaptZero® & 3VKCHP
Precision Three-jaw Chuck:
- Centric clamping within the μ range
- Clamping of different workpieces using customised accessories (clamping jaws, axial stop)
- Standard accessories from the KCHP series (soft jaws, etc.) can be used

AdaptZero® & B32
Collet Chuck:
- Clamping workpieces with B32 collets
- Easy changeover of collets
- Existing B32 collets can be used

AdaptZero® & MK4
Centre Point:
- Quick changeover to machining between centres
- Existing MK centre points can be used

AdaptZero® & Hand Clamping Magnet
Hand Clamping Magnet:
- Quick changeover to single-part production or reworking
- Holding of workpieces using a manual clamping magnet



